Press Brake Safeguarding Services
Press brakes are among the highest‑risk machines in metal fabrication. Our Press Brake Safeguarding Service ensures your equipment is properly protected, compliant with current safety standards, and engineered to reduce operator exposure to hazardous motion.
We provide turnkey safeguarding solutions for new and legacy press brakes—mechanical, hydraulic, and CNC.
Why Press Brake Safeguarding Matters
Press brakes create severe pinch‑point and crush hazards at the punch‑die interface. Without proper safeguarding, operators can unintentionally enter the danger zone during setup, bending, or part handling.
Effective safeguarding:
- Reduces risk of amputations and severe injuries
- Ensures compliance with applicable safety standards
- Improves operator confidence and workflow
- Protects your company from OSHA citations and liability
- Extends machine life by identifying mechanical or control issues early
Standards We Align With
Our safeguarding solutions follow the requirements and performance expectations of:
- ANSI B11.3 – Safety requirements for press brakes
- ANSI B11.19 – Performance requirements for safeguarding
- OSHA General Duty Clause – Safe workplace requirements
- Industry best practices for mechanical power presses and forming equipment
Safeguarding Solutions We Provide
Merlin 4000 Light Curtains
Presence‑sensing devices that stop the ram when the sensing field is interrupted. Suitable for many conventional bending operations.
Two Hand Controls
Force operators to keep both hands away from the hazard during cycle initiation. Often used for older machines or specific forming operations.
Fixed & Adjustable Guards
Physical barriers that prevent access to hazardous areas during operation or setup.
Interlocked Barriers
Swing‑away or sliding guards equipped with safety interlocks that stop the machine when opened.
Backgauge & Rear Zone Guarding
Protection for hidden pinch points behind the machine where operators may reach during cleaning or adjustment.
Our Process
1. On Site Assessment
We evaluate your press brake, tooling, workflow, and operator interaction to determine the correct safeguarding method.
2. Engineering & Integration
We design and install safeguarding systems that fit your machine, your parts, and your production requirements.
3. Functional Safety Verification
We test and validate all safety functions, including stopping performance, interlock behavior, and device response.
4. Documentation & Compliance Reporting
You receive a detailed safeguarding report including:
- Device specifications
- Integration details
- Functional test results
- Compliance alignment
- Recommendations for ongoing safety
5. Operator Training
We train your team on proper use, daily checks, and safe operating procedures.
Common Press Brake Issues We Solve
- Missing or disabled light curtains
- Operators reaching into the die area
- Inconsistent stopping performance
- Improperly placed guarding devices
- Outdated or non‑compliant controls
- Unsafe part‑handling practices
- Lack of documented safety verification
Industries We Serve
- Metal fabrication
- Manufacturing & production
- Aerospace
- Automotive
- Job shops
- Custom fabrication facilities
If your operation relies on press brakes, safeguarding is not optional—it’s essential.
Schedule a Press Brake Safeguarding Assessment
Protect your operators. Reduce risk. Strengthen compliance.