Stamping Press Control System
Upgrade outdated press controls to modern, safety‑rated architectures
Aging press controls create safety risks, inconsistent performance, and production bottlenecks. We provide turn-key control system upgrades engineered specifically for stamping environments, supported by comprehensive industrial safety solutions.
Upgrades include:
- Dual-channel safety circuits
- Safety based press control
- Updated operator stations and HMIs
- STO-enabled drive systems
- New control panels and wiring
- Full OSHA 1910.217 compliance validation
Benefits:
- Improved cycle consistency
- Enhanced operator safety
- Reduced troubleshooting time
- Increased press uptime
Automation for Press Room Equipment
Integrated control systems for coil feeds, straighteners, and transfer systems
Press room automation requires precise coordination between multiple machines. We design and integrate control systems that synchronize your entire line, including stamping press controls and turnkey safety solutions where required.
Automation solutions include:
- Coil feed and straightener controls
- Servo roll feed integration
- Transfer system automation
- Die protection and part-detection systems
- In-press automation coordination
Results:
- Faster setup
- Reduced scrap
- Improved part quality
- Safer, more predictable operation
Safety Rated Press Room Controls
Integrated safeguarding for high‑speed stamping environments
Stamping presses and automated press rooms require robust, validated safety systems. We integrate safety-rated controls that protect operators without slowing production, including machine guarding equipment and machine safety guards where applicable.
Safety devices we integrate:
- Industrial safety light curtains
- Interlocked barrier guards
- Two-hand controls
- E-stop systems
- Presence-sensing devices
- Die protection sensors
Safety functions include:
- Safe stop
- Safe speed
- Muting and zone control
- Dual-channel monitoring
- Redundant safety logic
All systems meet ANSI B11, OSHA 1910.217, and ISO 13849 requirements.
Die Protection & In Press Automation
Prevent tooling damage and improve part quality
Die protection systems are essential for modern stamping operations. We integrate sensors and monitoring systems that detect misfeeds, double hits, and part-presence issues.
Die protection features:
- Optical and proximity sensors
- Feed monitoring
- Part-out detection
- Timing and sequence validation
- Automatic press stop on fault
These systems reduce downtime, prevent costly tooling damage, and improve production consistency.
Press Room Electrical & Control Panel Services
Clean, compliant, and service‑friendly electrical solutions
We design, build, and repair control panels for stamping presses and press room automation. Our services can support industrial machine guarding applications and related control requirements.
Services include:
- New control panel fabrication
- Retrofit panel upgrades
- Wiring repairs and re-termination
- Power distribution improvements
- NFPA 79-compliant electrical corrections
Field Installation, Commissioning & Training
Turn‑key installation performed by experienced technicians
We handle complete installation, integration, and commissioning of press and press room control systems, including machine guard fabrication where needed.
Includes:
- Removal of obsolete controls
- Installation of new control panel and wiring
- Integration with hydraulics, pneumatics, and mechanical systems
- Device installation and validation
- Final safety-function testing
- Operator and maintenance training